Cell Production Control Cell Production Control
The Interface Is Where Control Gets Difficult

The Interface Is Where Control Gets Difficult

Effective cell production control depends on accurately identifying the interface between bitumen froth, water, and solids. Variations in density, air content, and rag layer composition can make interface detection challenging, reducing measurement confidence and making consistent process control more difficult. 

Rag layers often contain a constantly changing mix of bitumen, water, solids, and entrained air. These changing conditions can obscure the true interface level, limiting measurement accuracy and reducing the effectiveness of closed-loop control strategies.

Confidence Where Conventional Measurement Struggles

The Emerson Rosemountâ„¢ 5600 Series radar level transmitter uses advanced signal processing and smart echo-tracking technology to distinguish meaningful interface measurements from surrounding process noise. Its high sensitivity allows operators to detect and evaluate multiple echoes within the vessel, improving measurement confidence across both straightforward and highly complex extraction applications.

Improve confidence in interface measurements
Maintain more consistent cell operation
Reduce uncertainty caused by rag layers
Support accurate closed-loop control

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