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SpartanPRO™ Potash Processing Solutions
SpartanPRO™ Industry Ready Solutions

SpartanPRO™ Industry Ready Solutions

Spartan Controls’ Process Solutions group has partnered with potash producers to improve surface processing performance using advanced process control (APC). SpartanPRO™ potash solutions are engineered for real operating conditions—helping stabilize variable processes, protect recovery, and increase sustainable throughput, often achieving payback in less than 12 months.
Reduce Variability Across Potash Processing Operations

Reduce Variability Across Potash Processing Operations

Potash surface operations are inherently difficult to run consistently. Fluctuating underground ore supply, changing feed grade and composition, and limited measurement capability in solid and slurry streams create ongoing instability. Multiple dry and wet recovery stages further increase the risk of material losses and downstream disturbances.

Without sufficient process insight and automation, operations often rely on conservative setpoints and manual intervention. SpartanPRO™ potash solutions are designed to reduce this dependence by embedding operational and metallurgical best practices directly into control strategies—enabling steadier operation across changing conditions

Key Outcomes with SpartanPRO™ Potash Solutions

Improved recovery through tighter control of losses across processing stages
More predictable throughput under variable feed conditions
Reduced process variability with fewer major upsets
Increased confidence to operate closer to true process limits
Expanded automation coverage in traditionally difficult areas
Fast, measurable returns on advanced process control (APC) investments

SpartanPRO™ Library of Potash Processing Solutions

Coordinates underground ore conveyors to manage hoist inventory and optimize skip loading.


Key capabilities:

  • Coordinated conveyor and hoist bin control
  • Optimized skip loading strategies
  • Increased throughput capacity and smoother material flow

Automates surface ore inventory management to eliminate feed interruptions.


Key capabilities:

  • Stable mill feed delivery
  • Reduced inventory‑related process upsets
  • Increased throughput and downstream recovery

Stabilizes cyclone separation through coordinated flow, pressure, and density control.


Key capabilities:

  • Consistent separation performance
  • Reduced variability in downstream circuits
  • Increased recover

Optimizes flotation performance at the cell, bank, or circuit level.


Key capabilities:

  • Automated control of feed density and cell conditions
  • Optimized pull rate and froth stability
  • Improved recovery and operational consistency

Automates leach water addition to maintain final product grade.


Key capabilities:

  • Improved grade control accuracy
  • Reduced recovery losses due to over‑ or under‑leaching
  • More consistent downstream product quality

Optimizes thickener performance while protecting mechanical equipment.


Key capabilities:

  • Controlled underflow to minimize losses to tails
  • Protection of rakes and pumps
  • Prevention of overflow contamination and instability

Maintains stable operation at target particle size distribution.


Key capabilities:

  • Optimized underflow and rise rate control
  • Improved classification consistency
  • Increased recovery and reduced variability

Optimizes product mixing and heating to maximize feed saturation.


Key capabilities:

  • Automated feed conditioning
  • Prevention of premature precipitation
  • Increased throughput into crystallization circuits

Coordinates crystallizer train operation based on feed conditions.


Key capabilities:

  • Optimized throughput across crystallizer trains
  • Improved cost and recovery performance
  • Stable operation under changing feed rates and saturation levels

Controls dryer operation while compensating for changing feed conditions.


Key capabilities:

  • Optimized product and exhaust temperature control
  • Reduced energy consumption
  • Consistent dry product quality

Automates compactor loading and availability to maximize throughput.


Key capabilities:

  • Improved compaction throughput capacity
  • Reduced wasted energy
  • Consistent, properly compacted final product

Proven Performance

SpartanPRO™ potash solutions have been implemented in operating plants to deliver sustained improvements in stability, recovery, and throughput. By pairing APC with deep potash domain knowledge, Spartan Controls helps producers move beyond short‑term fixes toward long‑term operational performance.

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Explore Secure & Stable Operations

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