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SpartanPRO™ Mineral Processing Solutions
SpartanPRO™ Industry Ready Solutions

SpartanPRO™ Industry Ready Solutions

Spartan Controls’ Process Solutions group has supported mineral processing operations by applying advanced process control (APC) to complex, highly variable circuits. SpartanPRO™ mineral processing solutions are designed to stabilize operations, protect recovery, and improve sustainable throughput across grinding, flotation, and downstream processes—often delivering payback in under 12 months.
Bring Stability and Control to Mineral Processing Operations

Bring Stability and Control to Mineral Processing Operations

Metals processing facilities operate under constant variability. Changes in feed grade, hardness, and particle size can quickly destabilize grinding and flotation circuits. Solid and slurry streams are difficult to measure and control, and critical equipment is frequently exposed to conditions that increase wear, trips, and unplanned downtime.

Limited process visibility often forces conservative operating strategies, leading to lost recovery, underutilized capacity, and reduced automation. SpartanPRO™ solutions address these challenges by embedding operational and metallurgical best practices into adaptive control strategies—enabling steadier operation and more predictable performance across the processing circuit.

Key Outcomes with SpartanPRO™ Mineral Solutions

Greater stability across grinding, flotation, and recovery circuits
Improved recovery through tighter control of process losses
Sustainable throughput gains without overstressing equipment
Lower operating costs through energy and reagent efficiency
Reduced equipment wear, trips, and major process disturbances
Expanded automation capabilities in hard‑to‑control areas

SpartanPRO™ Library of Mineral Processing Solutions

Support stable throughput and efficient size reduction under changing ore characteristics.
 
Key capabilities:
  • Stable mill operation under variable feed conditions
  • Improved grinding efficiency and energy utilization
  • Reduced risk of mill trips and liner wear
 
Applications include:
  • SpartanPRO™ SAG Mill APC
  • SpartanPRO™ Ball Mill APC
  • SpartanPRO™ SAG Feed APC
  • SpartanPRO™ Cyclone APC
Stabilize flotation performance to protect recovery and product quality.
 
Key capabilities:
  • Consistent pull rate and froth stability
  • Reduced tailings losses
  • Improved recovery while meeting product specifications
 
Applications include:
  • SpartanPRO™ Flotation Cell APC
  • SpartanPRO™ Flotation Circuit APC
  • SpartanPRO™ Pump Box APC
  • SpartanPRO™ pH Control APC
Extend advanced control across supporting unit operations.
 
Applications include:
  • SpartanPRO™ Thickener APC
  • Leaching Optimization
  • SpartanPRO™ Inventory Optimization
 
In development:
  • Heap Leach Optimization
  • Electrowinning Optimization

Proven Performance

SpartanPRO™ mineral processing solutions have been implemented in live processing plants to improve stability, recovery, and operational confidence. By combining advanced control technologies with deep mineral processing expertise, Spartan Controls helps operations move from reactive control toward predictable, repeatable performance.

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Explore Secure & Stable Operations
Explore Secure & Stable Operations

Discover how Spartan helps industrial operations reduce risk, improve reliability, and run predictably.