The Solution
Spartan Controls implemented the SpartanPRO™ SAGD Steam Header Optimization Solution, which uses an advanced optimization strategy to automatically balance steam header pressure while maximizing steam production and injection. The solution replaces manual intervention with fully automated, high‑speed control of steam generation and injection.
The system uses prioritized steam injection rates and boiler feedwater flows as manipulated variables, enabling rapid and repeatable steam load allocation across all generators and wells. Header pressure can be safely increased to within 200–300 kPa of PSV limits, allowing steam to reach more distant injectors while maintaining system stability. During upset conditions, the solution responds immediately stabilizing the header in minutes rather than hours and minimizing lost steam production.
The system uses prioritized steam injection rates and boiler feedwater flows as manipulated variables, enabling rapid and repeatable steam load allocation across all generators and wells. Header pressure can be safely increased to within 200–300 kPa of PSV limits, allowing steam to reach more distant injectors while maintaining system stability. During upset conditions, the solution responds immediately stabilizing the header in minutes rather than hours and minimizing lost steam production.