The Challenge
A large potash operation was managing multiple critical, interconnected process units where variability limited stability and constrained consistent performance. Key areas—including dryer control, synthesis loops, dredging, particle hardness, wet separation, and ore optimization—required improved coordination and tighter control to reduce disturbances and support reliable, long‑term operation across the plant.
The Solution
The producer partnered with to deploy a structured program across these critical units. Rather than treating APC as a one‑time implementation, Spartan applied a repeatable lifecycle approach that included APC audits, implementation, operator training, KPI tracking, and periodic re‑evaluation. This ensured APC strategies were properly adopted, sustained, and aligned with evolving operational priorities.
The Value
The site achieved more stable operations and reduced process variability across the plant, while sustaining performance improvements over multiple years. By embedding APC into a repeatable operating model—rather than treating it as a one‑off project—the plant realized lasting improvements in control effectiveness, operational consistency, and overall performance resilience.
