Strengthen Compliance

Leakage from Emergency Relief Valves (ERVs) and tank protection equipment can lead to product losses, compliance risks, and inefficient gas management. By implementing targeted repairs, enhancing blanket gas management, and introducing monitoring and auditing capabilities, the site improved asset performance, reduced fuel gas losses, strengthened compliance efforts, and addressed a critical $4M performance KPI while laying the groundwork for proactive maintenance.

Identify Emissions Risks Before They Escalate Persistent tank vent leaks and repeated PVRV/ERV failures during LDAR inspections prompted a comprehensive review of tank blanketing performance. Through system analysis, equipment upgrades, and collaboration with the tank OEM, the root cause was identified and corrective actions were implemented to enhance tank protection, improve pressure management, and reduce vent leakage.

Benzene odours from a wellsite were generating neighbour complaints and creating the potential for regulatory intervention. To address these challenges, the customer implemented a Vapour Recovery System that reduced emissions, improved site reliability, and eliminated odour-related concerns. The solution is projected to generate and verify more than $500,000 in carbon offset value over 10+ years while supporting long-term operational sustainability.

Automated flare stack monitoring using FLIR A500f/A700f thermal cameras provides continuous visibility into flare performance, automated alarm notification, and actionable operational data to support environmental compliance, safety, and process optimization.

When overpressure protection depends on relief systems and flaring, facilities face increased costs, maintenance requirements, and emissions reporting obligations. Spartan Controls delivers turnkey High Integrity Pressure Protection Systems (HIPPS) that isolate pressure at its source, helping improve process safety while supporting reduced flare system requirements and lower emissions.

Two LCO Vapour Recovery Units eliminated methane venting from production tanks while maintaining stable pressure control and seamless PLC integration. The project delivered over $246,000 in projected carbon tax savings, reduced greenhouse gas emissions, and provided valuable insight for future deployment at higher-volume facilities.

Many pneumatic controllers vent methane during normal operation, creating unnecessary emissions and product loss. Upgrading high-bleed controllers and converting control loops to instrument air can significantly reduce emissions, improve compliance, and lower operating costs without sacrificing process performance.

Many legacy pneumatic controllers continuously vent methane during normal operation, creating avoidable emissions, wasted fuel gas, and compliance challenges. Upgrading to low-bleed controllers and instrument air systems can reduce methane emissions by up to 90% while maintaining reliable process performance and avoiding operational disruptions.