Proven Results

Strengthen Compliance and Reduce Environmental Risk

August 4, 2026

Optimized steam allocation and header pressure control help producers improve utilization of existing steam generation assets.

The Challenge

Balancing steam header pressure in a SAGD facility is complex due to the interaction between multiple steam generators and numerous steam injection wells connected through an extensive steam distribution network. Conventional swing-boiler strategies often limit available steam production, while slow generator dynamics can lead to pressure variability and instability during process upsets. Manual steam allocation during well pad or boiler trips can require significant operator intervention and prolong recovery times.

The Solution

SpartanPRO™ SAGD Steam Header Optimization automates steam header pressure control and steam allocation across the entire steam network. The solution uses prioritized steam injection and boiler feedwater rates to continuously balance supply and demand, enabling fast and repeatable responses to changing operating conditions. By reducing manual intervention and automating load allocation, operators can maintain stable operation even during significant process disturbances.

Key capabilities include:

Automated steam header pressure control
High-speed steam allocation to injection wells
Rapid response to process upsets
Automated ramping and stabilization of steam generators

The Value

By maximizing utilization of existing steam generation assets, the solution helps producers increase available steam production, improve steam delivery to injection wells, and operate closer to header pressure limits with greater confidence. Automated optimization also improves system stability during upset conditions, reducing operator workload and supporting more consistent production performance.

Measured benefits include: