A system-level assessment identified the root cause of leaking tank vents and improved tank protection through targeted design enhancements.
The Challenge
Persistent tank vent leaks and repeated PVRV/ERV failures during LDAR inspections prompted a comprehensive review of tank blanketing performance. Through system analysis, equipment upgrades, and collaboration with the tank OEM, the root cause was identified and corrective actions were implemented to enhance tank protection, improve pressure management, and reduce vent leakage.
Key issues included:
- Persistent tank vent leakage impacting compliance and reliability.
- Repeated PVRV and ERV failures.
- Insufficient protection of the tank during maximum pump-out scenarios.
- Existing tank blanketing equipment that was not adequately supporting system pressure requirements.
- Limited effectiveness of the existing pressure control strategy.
The Solution
A comprehensive assessment of the tank blanketing and protection system was completed to identify the root cause and develop corrective actions.
Actions included:
- Assessed overall system pressures and operating performance.
- Identified an undersized blanket gas regulator and recommended replacement.
- Provided service and evaluation of tank and flare protection equipment.
- Collaborated with Tank OEM Elite Integrity Services to improve tank blanketing performance.
- Added tank top nozzles to support a sweep gas configuration.
- Transitioned the tank blanketing approach from standard pressure control to a sweep gas system utilizing multiple tank top nozzles.
- Delivered a detailed report outlining findings, recommendations, and third-party nozzle upgrade requirements.
The Value
The implemented improvements addressed the underlying cause of tank vent leakage and strengthened overall tank protection.
Results included:
- Identified and resolved the root cause of leaking tank vents.
- Improved tank blanketing system performance through enhanced gas distribution.
- Increased protection during maximum pump-out operating conditions.
- Reduced risk of recurring PVRV and ERV failures.
- Enhanced pressure management across the tank protection system.
- Provided a documented path forward through detailed engineering recommendations and upgrade plans.
Take the Next Step
Connect with an expert who understands Western Canadian industrial operations.
Discover how energy efficiency can drive measurable savings